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Introduce the production process of cashmere scarf

Update:17-12-2021
Summary:

The raw material of cashmere scarf is cashmere, because […]

The raw material of cashmere scarf is cashmere, because the raw material is very precious, so the process method needs to be very rigorous during processing and production. In this regard, I will introduce the production process of cashmere scarf.

Color dye confirmation:

Confirm the color → produce the pioneer sample → confirm the pioneer sample → dyeing → dehydration → drying → color matching (the dye used for dyeing must be healthy and not harmful to the human body)

Dyeing and green fuel:

Dyes are the key to dyeing cashmere! Wool and cashmere are originally pure natural high-grade fibers, but in the process of printing and dyeing with traditional chemical dyes, they are not only polluted to varying degrees, but also reduce wear performance. The large amount of sewage discharged will also pollute rivers and lakes. Sea and land. The dyes extracted from natural plants are non-toxic, tasteless, pollution-free, safe and reliable, light fast, heat resistant, and easily soluble in water.

Spinning yarn:

Weaving → Steaming → Spinning → Carding → Controlling Yarn Count → Spinning → Docking → Yarn Strength, Gentle Length, Quality Inspection

Making fabric:

Warping→Crossing→Cutting the button→On the machine→Beating up→Handing in→Knitting→Dropping→Gray cloth quality inspection

The finishing process of the scarf:

It uses the directional friction effect of cashmere fibers to shrunk and shrink the suede, that is, to shrink part of the fibers in the yarn and cover the surface of the cashmere scarf tissue to make it feel soft, then soften, and ironed and shaped.

In the later stage of the production of scarves, different scarves use different techniques, and the finished scarves can only be produced after each fine production of the above.

Mainly simple fringed scarf

Rubbing tassels → freshening → finishing → washing cloth 1 → dehydrating 1 → shrinking cloth → washing cloth 2 → dehydrating 2 → drying 1 → steel wire drawing → softening → dehydrating 3 → washing cloth 3 → dehydrating 4 → thorn fruit drawing → drying Dry 2→Steaming→Satin cutting→Drawing the partition line→Opening the strips→Flat tassels→Finishing→Finishing→Quality inspection of semi-finished products→Sewing trademarks→Nailing tags→Cleaning up miscellaneous hair and thread ends→Packing→Quality inspection of finished products.

The style, feel, and appearance quality of cashmere scarves mainly depend on the quality control of key processes in the finishing process and the strength of each inspection. Products need to go through more than 20 processes from raw materials to finished products. The longer the process, the greater the possibility of defects and the greater the difficulty of product quality control. To make the final quality of products meet customer requirements, it is necessary to carry out strict quality control on the key processes that affect product quality. For example, whether the ears of a cashmere scarf are neat and uniform directly affects the appearance of the scarf. The quality control of the ear rubbing process is particularly important; the suede feel of the scarf depends on the shrinking and raising process, and the shrinking determines the fullness of the undercoat, and the fluffing Determine the density and water texture of the suede...Fully consider the performance and organizational characteristics of the pile fabric raw materials, and adjust the process parameters reasonably to ensure the quality of the finished fabric.

Manual finishing:

According to customer needs, process requirements and national or international standards, the finished product, size, appearance, various physical and chemical indicators of the cashmere scarf are inspected, and the final product is qualified

The above is a normal set of production process of cashmere scarf. The process is complicated and the cumbersome requirements are only understood by those who have produced it.

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