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What is Cashmere scarf production process

Update:05-11-2021
Summary:

The raw material of the cashmere scarf is cashmere, bec […]

The raw material of the cashmere scarf is cashmere, because the raw material is very precious, so the process method needs to be very rigorous in the processing and production. In this regard, I will introduce the production process of the cashmere scarf.

Color dye confirmation:

Confirm the color → produce the pioneer sample → confirm the pioneer sample → dyeing → dehydration → drying → color matching (the dye used for dyeing must be healthy and not harmful to the human body)

Dyeing and green fuel:

Dyes are the key to dyeing cashmere! Wool and cashmere are originally pure natural high-grade fibers, but in the process of printing and dyeing with traditional chemical dyes, they are not only polluted to different degrees, but also reduce wear performance. The large amount of sewage discharged will also pollute rivers and lakes. Sea and land. The dyes extracted from natural plants are non-toxic, tasteless, pollution-free, safe and reliable, light fast, heat resistant, and easily soluble in water. Many scarf production factories in Inner Mongolia use natural tea, plants, Chinese medicinal materials, flowers, and vegetables as dyes;

Natural dyes have any chemical elements and are more affinity to the human body. The new product has natural color, bulky texture and pleasant fragrance. Form a strong green competitiveness and realize the continuous expansion of the company's international market operations. With strong competitiveness in the international market, it has become a new "bright spot" in international operations. The advent of this fuel will be a "revolution" in the scarf industry. Scarves are a necessity for human survival. With green and healthy products as a guarantee, the "green kiss" between people and scarves will be even sweeter!

Spinning yarn:

Weaving → Steaming → Spinning → Carding → Controlling Yarn Count → Spinning → Docking → Yarn Strength, Gentle Length, Quality Inspection

Making fabric:

Warping→Crossing→Cutting→On the machine→Beating up→Handing in→Knitting→Dropping→Gray cloth quality inspection

The finishing process of the scarf:

It uses the directional friction effect of cashmere fibers to shrink and shrink the suede, that is, to shrink part of the fibers in the yarn and cover the surface of the cashmere scarf tissue to make it soft, then soft, and ironing and shaping.

In the later stage of the production of scarves, different scarves use different techniques, and the finished scarves can only be produced after each fine production of the above.

Mainly simple fringed scarf

Rubbing tassels → freshening → finishing → washing cloth 1 → dehydrating 1 → shrinking cloth → washing cloth 2 → dehydrating 2 → drying 1 → wire drawing → softening → dehydrating 3 → washing cloth 3 → dehydrating 4 → thorn fruit drawing → drying Dry 2→Steaming→Satin cutting→Drawing the partition line→Opening the strips→Flat tassels→Finishing→Finishing→Quality inspection of semi-finished products→Sewing trademarks→Nailing tags→Cleaning up miscellaneous hair and thread ends→Packing→Quality inspection of finished products.

The style, feel, and appearance quality of cashmere scarves mainly depend on the quality control of the key processes in the finishing process and the check-up efforts of various inspections. After long-term practice, various manufacturers in Inner Mongolia have summed up some experience in quality control. Products need to go through more than 20 processes from raw materials to finished products. The longer the process, the greater the possibility of defects and the greater the difficulty of product quality control. In order to make the final quality of products meet customer requirements, it is necessary to carry out strict quality control on the key processes that affect product quality. For example, whether the ears of a cashmere scarf are neat and uniform directly affects the appearance of the scarf. The quality control of the ear rubbing process is particularly important; the suede feel of the scarf depends on the shrinking and raising process, and the shrinking determines the fullness of the undercoat, and the fluffing Determines the density and water texture of the suede...Fully consider the performance and organizational characteristics of the pile fabric raw materials, and reasonably adjust the process parameters to ensure the quality of the finished fabric.

Manual finishing:

According to customer needs, process requirements and national or international standards, the finished product, size, appearance, various physical and chemical indicators of the cashmere scarf are inspected, and the final product is qualified.

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